Plant Information System
X-Force Plant Information Management system is a Data Historian software for whole organization, provides multiple data inputs like DDE,OPC, Database, ased manual entry system to collect data from DCS, SCADA, ERP and Laboratory manual data entry. It is data management and archival system. Batch event processing to capture point of event data. Web based reporting with custom report generation engine. Trending Module, Query Module provides excellent data retrieval support. Design and Develop Plant Information Management System, which will be helpful in :
- Improving data visibility across the different groups of users in an organization by providing ample access/integration to the operational database.
- DCS Data availability to facilitate Analysis for a Longer Period.
- Integrate workflow between different operational Groups.
- Reliable and actual yield information on a daily and ad hoc basis.
- Improve the quality of information for decision support by presenting one official source of information.
- Creating single data repository for all production and quality related data to facilitate various operational groups with reliable data at right time and required format.
Features of Plant Information System
- Get and Store Data for Analytical and long term history purpose.
- To See Trends of QA Parameters.
- Batch Tracking
- Link Laboratory Parameters of Raw material, Process material with Batch / Equipment data.
- To generate ad-hoc queries for analytical purpose and retrieve results in excel format/Minitab Input format.
- E-mail alerts in case of abnormal process condition or out of range parameters.
- To make system more configurable at user level for flexibility and expandability.
- Dynamic Reporting System as per user requirements.
- User rights and security.
- Event based alert system.
- Database related optimization for long term history.
- Dynamic configuration for tags and Equipments.
- Dynamic configuration of various entry screens and Reporting screens.
- User Friendly Data Entry and reporting Screens.
- Connectivity with Modbus IO Modules including all kind of DI/AI/RTD/TC/Hz inputs available.
- Users and user groups can be defined and modified by users.
- Analog Inputs can be configured with 4 nos. of limits to generate alert message.
- Digital signals can be configured with on or off alarm and name of its state i.e. Trip/Open/Failed..
- Periodic reports SMS can be configured.
- On-demand information can be obtained.
Functions
- Production Planning / Scheduling
- Plant Historian / Centralize Database
- Log sheet Automation
- QA Data Reporting
- Graphics / Display Production Data
- Centralize Monitoring of Plant Status
- E-mail Alert / Reports
- Common Web Interface for all Reports
Features of Production Scheduling
- Batch Planning for each equipment
- Scheduling of Shutdown activities.
- Re-Scheduling based on operator input about batch start and batch end timing confirmation.
- Material Stock Handling for raw material and finish products required for scheduling purpose
Trends
- Basic Trending of Any Tag
- Tag Groups Generation as per User Security Requirement
- Tag Selection From Tag Group
- Tag List and Properties like settable min and max values
- Time Bar and Selection of Time
- Various Scaling of Trend View
- Highlight of any tag
- Real Time Mode - continuous refresh of trend on pre- defined interval of time.
- Vertical and Horizontal Cursor with Time and Difference
- Value Display and X-Cursor
- Dynamic configuration of Background color, trend color and cursor color
- Saving and Opening of Configuration to/from Disk File.
- Saving of Data to File.
- Batch Selection and Automatic Configuration of parameters
Master Database Detail
- Equipment Master
- Equipment Name and other information
- Batch No Generation Detail
- Batch Raw Material Quantity.
- Final Product Quantity of Batch.
- Material Master
- Material No
- Material Name
- SAP Code of Material
- Current Qty in Stock
- Locked Qty in Schedule
- Function Location Master
- Plant, Area, Location and Equipment
- Schedule Data
- Equipment No
- Time From
- Time To
- Schedule Type i.e. Production, Breakdown, Shutdown
- Schedule Status i.e. Valid, Invalid, Warning
- Schedule Status Detail
- Batch Data
- Batch No
- Equipment No
- Batch Start Time
- Batch End Time
- Batch Status
- Batch Quantity
- Batch Raw Material Required data.
- Batch Schedule status
Scheduling Reports
- Schedule report for equipment for given time
- Production Planning Report
- Resource Utilization Report
- Actual Production Report
- Material Consumption Report
- Material Requirement Projection Report.
Data Acquisition
- Web Based Entry Forms
- Operator Entry Applications
- Data from File or Database
- Real time data connectivity from DCS / PLC or Data Acquisition System
- Serial Port Data Acquisition (AIMS)
Event Processing System
- Powerful Event Processing System
- Can track data for Batch / Equipment Status
- User defined logic to process data
- Can trigger reports / e-mail notification.
User Query / Data Export
- Creation of Tag Groups
- Selection of Tag and Tag List
- Selection of Time with pre-defined selection
- Criteria Selection to filter the values
- Selection of Columns to Display
- Selection of Sorting Order
- Saving and Opening of Configuration to/from Disk File
- Saving of Data to File
- Wide Format Query
- Analysis Query like min, max, count, sum, stdev, stdevp, variance etc for various time duration like min, hour, day etc
- Off-Limit Counts
- Snapshot at pre-defined intervals like Min or Hour.